DIY Bottle Cap Toss Game Board: Beginner Build Guide by Gary Payne

Skill Level: Beginner
Estimated Time: Half day
Estimated Cost: $130

Gary Payne

Tools and Materials

(1) 1x3x8' board
(1) 1x2x8' board
Plexiglass sheet, 19-1/2" x 11"
1-3/4" roofing nails with neoprene washers
Exterior screws
Pierce tool
1" plywood or ready-to-cut craft board, 18" x 24"
Chalk paint

Exterior-grade white paint and primer all-in-one
Two shades of exterior paint and primer all-in-one (sample sizes suffice)
Paint brush
Painter's tape
Speed square or T-square
Graph paper
Hammer
Bottle opener

Step 1: Cut the Plywood

Gary Payne

As an experienced woodworker, Gary Payne recommends cutting 1" plywood to 18" x 24". For simplicity, use a pre-cut craft board.

Step 2: Paint the Top Section

Gary Payne

Measure 8" up from the bottom and mark a horizontal line with a speed square or T-square. Apply painter's tape along the line and paint the top 16" section with exterior white paint and primer.

Step 3: Paint the Bottom Section

Gary Payne

Once the white paint dries, reposition the tape below it and paint the bottom with black chalkboard paint. Remove tape after drying.

Step 4: Build the Outer Frame

Gary Payne

Cut 1x3 boards: two at 23-1/4" for sides, two at 18" for top and bottom.

Step 5: Construct the Bottom Tray

Gary Payne

Use 1x2s for dividers and tray to catch caps. Cut two at 3-1/2" for sides, one at 19-1/2" for front, and four at 8-1/2" for spacers.

Step 6: Paint Components

Gary Payne

Paint frame and tray one color, dividers another for a professional finish.

Step 7: Assemble the Frame

Gary Payne

Attach 1x3 frame to plywood side, leaving 3/4" overhang at bottom for tray. Pre-drill holes to avoid splitting, secure with exterior screws. Add 3-1/2" side extensions, bottom 1x3, and 1x2 lip.