Easy DIY: Sew a Custom Envelope Cushion Cover for Any Pillow Insert

Introduction

Debbie Wolfe

As a DIY expert with years of crafting experience, I've perfected this envelope-style cushion cover. It fits any pillow insert perfectly, requires minimal sewing, and skips buttons or zippers entirely. You'll love how quick it is—ideal for frequent style swaps.

Pro Tip

Always pre-wash and dry your fabric before starting to prevent shrinkage.

Step 1

Debbie Wolfe

Measure Your Pillow Insert

Measure the length and width of your pillow insert. Add 1/2 inch to the width for seam allowances. For the length, double this measurement and add 3 inches for the envelope overlap.

Step 2

Debbie Wolfe

Cut Your Fabric

Transfer these measurements to your fabric and cut out the rectangle precisely.

Step 3

Debbie Wolfe

Hem the Ends

Sew a 1/4-inch hem along the two short ends of the fabric. These will form the envelope's opening edges.

Step 4

Debbie Wolfe

Fold to Form Envelope

With right sides facing up, fold the fabric in half so the hemmed edges overlap by 3 inches, creating the envelope opening.

Step 5

Debbie Wolfe

Pin and Sew Sides

Pin the sides securely, then sew a 1/4-inch seam along each side of the cushion cover.

Step 6

Debbie Wolfe

Finish and Fill

Turn the cover right side out, press with an iron to smooth wrinkles, then insert and fluff your pillow.